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Flite KL-620 Sensor and Transducer Interfacing Trainer

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Features

  • Suitable for teaching microprocessor interfacing to a range of sensors and transducers.
  • Uses industry standard 0~10V, 4~20mA devices.
  • Features RS-232 interface for connection to personal computer.
  • Built-in 8031 microcontroller and monitor EPROM.
  • 8 experiment modules form basis for nearly 40 fully documented experiments.
  • 8 further optional modules available adding 22 additional experiments.
  • Main units and experiment modules also available separately for economical construction of class sets.

The KL-620 Sensor and Transducer Interfacing Trainer is a comprehensive control training system that incorporates industrial-grade components with various control circuits. Its modular and closed-loop control circuits allow implementation of open-ended, individual control loops as used in industrial applications.

The KL-620 uses only industrial standard sensors and transducers (0 ~ 10V, 4 ~ 20mA), and is equipped with an RS-232 interface for computer control experiments. Control programs can be written on a personal computer and down-loaded to the on-board 8031 microcontroller.


 

KL-620 Main Unit

The main unit incorporates all necessary equipment for use with the eight standard and eight optional plug-on training modules. A socketed industry-standard 8031 microcontroller is fitted to the system, along with a monitor EPROM, and may be programmed from an IBM compatible personal computer by way of an RS-232 link.

The main unit also contains a 12-bit analogue to digital converter and 12-bit digital to analogue converter, as well as amplifiers and a multi-rail power supply.

 


KL-620 Standard Experiment Modules

Eight modules form the basis for nearly 40 experiments detailed in the comprehensive experiment manual. Each module contains the experiment circuit which is clearly illustrated by a cicuit diagram on its top panel.

KL-64001 Photo Transistor/Interruptor and Hall Effect Sensor Experiment Module
KL-64002 Pyroelectric Detector, Reed Switch, Thermistor, and Mercury Switch Experiment Module
KL-64003 Limit Switch, Vibration Switch, and Condensor/Dynamic Microphone Experiment Module
KL-64004 Gas/Smoke and Ethanol Sensor Experiment Module
KL-64005 AD590 Temperature and Humidity Sensor Experiment Module
KL-64006 Infrared TX/RX and Ultrasonic TX/RX Sensor Experiment Module
KL-64007 Pressure and Strain Gauge Sensor Experiment Module
KL-64008 Hall Current and Proximity Sensor Experiment Module

The full list of experiments performed using the above standard modules and detailed in the experiment manual are:

  1. Characteristics and applications of photoconductive detectors
  2. Characteristics and applications of magnetic sensors
  3. Characteristics and applications of magnetic Hall sensors
  4. Characteristics and applications of pyroelectric detectors
  5. Characteristics and applications of reed switches
  6. Characteristics and applications of thermal sensors
  7. Characteristics and applications of mercury switches
  8. Characteristics and applications of limit switches
  9. Characteristics and construction of various switches
  10. Characteristics and applications of microphones
  11. Principles and applications of gas/smoke sensors
  12. Principles and applications of ethanol sensors
  13. The construction of the AD590 temperature transducer
  14. The characteristics of the AD590
  15. The transduction principles of the AD590
  16. The applications of the AD590
  17. The classification of humidity sensors
  18. The construction and characteristics of humidity sensors
  19. The applications of humidity sensors
  20. The characteristics of infrared (IR) transducers
  21. The driver circuits of IR transducers
  22. The receiver circuits of IR transducers
  23. The applications of IR transducers
  24. The characteristics of ultrasonic waves
  25. The generation of ultrasonic waves and the design of vibrators
  26. The transmission and reception of ultrasonic waves
  27. The applications of ultrasonic transducers and the field of incremental control and instrumentation
  28. The construction of pneumatic pressure sensors
  29. The operating principles of pressure transducers
  30. The applications of pressure transducers
  31. The principle of strain gauges
  32. The construction of strain gauges
  33. The characteristics of strain gauges
  34. The transduction circuit of strain gauges
  35. The applications of strain gauges
  36. The operating principle of a magnetic device
  37. The application of Hall-effect devices in detecting current
  38. The construction of proximity switches
  39. The application of capacitive proximity switches in detecting metal objects



KL-620 Optional Experiment Modules

Eight further modules may be added to the KL-620 system, adding a further 22 experiments. Again, each module contains the experiment circuit which is clearly illustrated by a cicuit diagram on its top panel.

KL-64009 CDS and Photovoltaic Sensor Experiment Module
KL-64010 Voltage to Frequency (V/F) Experiment Module
KL-64011 Frequency to Voltage (F/V) Experiment Module
KL-64012 Resistance Temperature Detector (PT-100) Sensor Experiment Module
KL-64013 Level (Water) Sensor Experiment Module
KL-64014 Fibre Optic Communications Experiment Module
KL-64015 LVDT Sensor Experiment Module
KL-64016 Rotation Angle Sensor Experiment Module

The full list of experiments performed using the above optional modules and detailed in the experiment manual are:

  1. Chracteristics of CDS photoconductive cells
  2. The application of a light control circuit
  3. Chracteristics of photovoltaic cells
  4. Principles of photoelectric conversion
  5. Applications of photovoltaic cells
  6. Principles of Voltage to frequency (V/F) conversion
  7. Principles of frequency to Voltage (F/V) conversion
  8. The operation of a photo encoder
  9. Characteristics of resistance temperature detector (RTD)
  10. The construction of a PT-100 RTD sensor
  11. Characteristics of PT-100 RTD sensors
  12. The transduction circuit of a PT-100 RTD sensor
  13. Applications of PT-100 RTD sensors
  14. The level (water) sensor digital circuit
  15. Principles of level control
  16. Fibre optic characteristics
  17. Fibre optic transmitter and receiver
  18. The construction of LVDT sensors
  19. The characteristics of LVDT sensors
  20. Signal conditioning for LVDT sensors
  21. Applications of LVDT sensors
  22. Principles and applications of rotation angle sensors

Specifications

KL-620 Main Unit
Fixed DC Power Supply Voltage range: +5V, -5V, +12V and -12V
Maximum current output: 3A for +5V rail, 1.5A for +12V rail, 300mA for others
Output overload protection
Interface Port RS-232C interface, 25-pin D-type connector
Single-Chip Processor 8031 microcontroller fitted in ZIF socket
8 control lines
DRAM used for adjustable sensor reference value
EPROM 2764 or equivalent fitted in ZIF socket
Status Display (1) Input voltage measurement
Range: 2000mV, 20V
Accuracy: ±0.05% of reading + 4 counts
Input impedance: 10MW
Display: 4½ digits
(2)Sensor input measurement
Sensor types: TEMP, %RH, LUX, WEIGHT, AUX
Accuracy: ±0.05% of reading + 4 counts
Display: 4½ digits
Preset Level 4-digit thumbwheel switch
Maximum value: 4095
D/A Converter One 12-bit DAC
Resolution: 1.22mV/bit
Analogue output and control:
OUT + : +DC OFFSET 0V ~ +4.096V unipolar
OUT - : -DC OFFSET 0V ~ -4.096V unipolar
OUT BP: DC OFFSET -2.048V ~ +2.048V bipolar
A/D Converter One 12-bit ADC
Resolution: 1.22mV/bit
Input voltage range: 0V ~ +5V
Time pulse frequency: 3.579545MHz
Control signals: state, pole, over Voltage indication
Amplifiers Instrumentation amplifier: ±Vi input, Vo output, adjustable gain
Differential amplifier: ±Vi input, Vo output
Comparator: ±Vi input, Vo output
Alarm amplifier: buzzer with driver circuit
Selectors PIO/single-chip selector
Manual/single-chip selector
Potentiometer 100KW, B-type
Accessories Power lead, connecting leads, PC link cable, fuse, dust cover, software disk, and user manual
Power Supply 110/220V AC ±10% 50/60Hz

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